
Rockwell Automation Publication PFLEX-AP009A-EN-P - September 2012 159
Drive Comparisons Chapter 1
DC Contactor Crimp Lug Kit Specifications
Use the information provided in the table below to assist you in ordering the
correct Lug kit for your application.
Alternate Dynamic Brake Resistor Kits and DC Output Contactors
The following alternate dynamic brake resistor kits and/or DC output contactors
may be used with the corresponding PowerFlex DC drives but must be sourced
separately from the drive.
Table 68 - 230V AC Input Drives
Rated Motor
Armature Current
(1)
A DC
DC Contactor
Rating
A DC
Armature
Conductor Size
(2)
AWG
DB Conductor
Size
(3)
AWG
Armature
Conductor Crimp
Lug Hole Size
DB Conductor
Crimp Lug Hole
Size
Lug Kit Catalog
Number
4.1…35 56 8 8 #10 #10 1370-LG40
45…52 56 6 8 #10 #10 1370-LG52
55 56 4 8 #10 #10 1370-LG56
60…86 110 2 6 0.25 in. 0.25 in. 1370-LG92
100…110 110 1/0 4 0.25 in. 0.25 in. 1370-LG110
129 180 2/0 2 0.3125 in. 0.3125 in. 1370-LG140
146 180 3/0 2 0.3125 in. 0.3125 in. 1370-LG160
147…167 180 4/0 2 0.3125 in. 0.3125 in. 1370-LG180
207…218 280 300MCM 1/0 0.5 in. 0.375 in. 1370-LG228
250…265 280 400MCM 2/0 0.5 in. 0.375 in. 1370-LG268
266…280 280 500MCM 3/0 0.5 in. 0.375 in. 1370-LG280
(1) The Rated Motor Armature Current is taken directly from the motor nameplate or motor data. The current listed in this column is the maximum current allowed for the
Armature Conductor Size (column 3) and the DC Contactor Rating (column 2).
(2) The armature conductors are sized by multiplying the Rated Motor Armature Current by 1.25 as provided for in NEC 420-22 (1987). The DC lug ratings are determined from
NEC Table 310-16 (1987) for copper conductors, insulation temperature rated at 75 °C (167 °F) at an ambient temperature of 30 °C (86 °F). If conditions are other than
shown in NEC Table 310-16, then refer to application codes.
(3) The dynamic braking (DB) conductors are sized as in footnote 2 above, but at half ampacity due to the short time duration of current flow in these conductors, and has
been sized to satisfy NEMA Standard ICS 3-302.62 - Dynamic Braking. If the load inertia is larger than that of the motor, calculations must be made to determine correct
conductor sizing and DB resistor wattage per NEMA Standard ICS 3-302.62.
Frame
Drive
Current
Rating
Code
DC
Amps
AC
Line
Amps
Hp Dynamic Brake Resistor
Kit Cat. No.
Armatur
e Voltage
(Volts)
DB Resistor
Size (ohms)
DB
Resistor
Size
(Watts)
Brake
Amps
Required
DC Loop Contactor Cat. No.
(2)
DC Contactor
Crimp Lugs
Cat. No.
(3)
Drive w/No Dynamic Brake Drive w Dynamic Brake
B 360 360 294 100 1370-DBL76 240 1.4 290 171.43 ABB_EHDB360C2P-1L2S ABB_EHDB360C-1L22SS
(4)
434 434 355 125 CUTLER-
HAMMER_G3AP50
(Qty 4 - two in series, two
in parallel)
240 0.5 1458 651 ABB_EHDB520C2P-1L2S ABB_EHDB520C-1L22SS
C 521 521 426 150 HUBBELL_Y139W322GB 240 0.322 6221 781
700 700 572 200
(1)
240 – – – ABB_EHDB800C2P-1L2S ABB_EHDB800C-1L22SS
D 875 875 715 250 240 – – – ABB_EHDB960C2P-1L2S ABB_EHDB960C-1L22SS
1K0 1050 858 300 240 – – – SIEMENS-MFG_14-193-101-
58-2 (Qty 2)
SIEMENS-MFG_14-193-101-58-2 (Qty
1)
(1) No Dynamic Brake Resistor kit available for this drive rating - must be sourced locally.
(2) Coil voltage = 115V AC, 50/60 Hz.
(3) See DC Contactor Crimp Lug Kit Specifications on page 159
for more information.
(4) Wire and Lug size dependant on enclosure dimensions and local codes.
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